International Journal of Multidisciplinary and Scientific
Emerging Research (IJMSERH)

|Peer Reviewed, Refereed & Open Access Journal | Follows UGC CARE Journal Norms and Guidelines|

|ISSN 2349-6037|Approved by ISSN, NSL & NISCAIR| Impact Factor: 9.274 |ESTD:2013|

|Scholarly Open Access Journal, Peer-Reviewed, and Refereed Journals, Impact factor 9.274 (Calculated by Google Scholar and Semantic Scholar | AI-Powered Research Tool | Multidisciplinary, Quarterly, Citation Generator, Digital Object Identifier(DOI)|

Article

TITLE Deployment of Artificial Intelligence in Digital Twin Models for Simulating Industrial Systems and Enhancing Operational Decision-Making via Real-Time Data Synchronization
ABSTRACT This study investigates the deployment of artificial intelligence (AI) within digital twin (DT) frameworks to simulate industrial systems and improve operational decision-making through real-time data synchronization. Employing a mixed-methods approach, the research integrates simulation modeling, quantitative analysis, and case studies using datasets from manufacturing and energy sectors spanning 2018–2022. Key findings reveal that AI-enhanced DTs reduce unplanned downtime by 32%, improve decision accuracy by 28%, and achieve synchronization latency below 150ms. These outcomes are validated through predictive maintenance models and graph-based synchronization algorithms. The study highlights the transformative role of AI in bridging physical-virtual gaps, while identifying challenges in scalability and legacy system integration. Results underscore implications for Industry 4.0 adoption, offering a replicable framework for data-driven operations. The research contributes to cyber-physical systems theory and provides actionable insights for industrial practitioners aiming to enhance resilience and efficiency in dynamic environments.
AUTHOR Abhishek Chatrath
PUBLICATION DATE 2026-03-25 12:05:06
VOLUME 11
ISSUE 4
PDF pdf/2023/10/48_Deployment of Artificial Intelligence in Digital Twin Models for Simulating Industrial Systems and Enhancing Operational Decision-Making via Real-Time Data Synchronization.pdf
KEYWORDS
References [1] Aheleroff, S., Xu, X., Zhong, R. Y., & Lu, Y. (2021). Digital twin as a service (DTaaS) in industry 4.0: An architecture reference model. Advanced Engineering Informatics, 47, Article 101081. https://doi.org/10.1016/j.aei.2020.101081
[2] Sidharth Sharma (2022). Enhancing Generative AI Models for Secure and Private Data Synthesis.
[3] Capgemini. (2022). Digital twin survey 2022: Adoption barriers and opportunities. Capgemini Research Institute. https://www.capgemini.com/insights/research/digital-twin-survey-2022/
[4] Varun Kumar Tambi, Nishan Singh (2021). New Applications of Machine Learning and Artificial Intelligence in Cybersecurity Vulnerability Management. International Journal of Advanced Research in Education and TechnologY(IJARETY), 8(2).
[5] Varun Kumar Tambi (2021). NATURAL LANGUAGE UNDERSTANDING MODELS FOR PERSONALIZED FINANCIAL SERVICES. International Journal of Current Engineering and Scientific Research, 8(1):1-11.
[6] Pankit Arora & Sachin Bhardwaj (2022). An Analysis of Artificial Intelligence Methods for Network Intrusion Detection and Prevention to Improve User Privacy. International Journal of Innovative Research in Computer and Communication Engineering, 10(11).
[7] Grieves, M. (2014). Digital twin: Manufacturing excellence through virtual factory replication [White paper]. https://www.researchgate.net/publication/275211047
[8] Grieves, M., & Vickers, J. (2017). Digital twin: Mitigating unpredictable, undesirable emergent behavior in complex systems. In F.-J. Kahlen, S. Flumerfelt, & A. Alves (Eds.), Transdisciplinary perspectives on complex systems (pp. 85–113). Springer. https://doi.org/10.1007/978-3-319-38756-7_4
[9] Kritzinger, W., Karner, M., Traar, G., Henjes, J., & Sihn, W. (2018). Digital twin in manufacturing: A categorical literature review and classification. IFAC-PapersOnLine, 51(11), 1016–1022. https://doi.org/10.1016/j.ifacol.2018.08.474
[10] Sidharth Sharma (2022). Zero trust architecture: a key component of modern cybersecurity frameworks.
[11] Pankit Arora & Sachin Bhardwaj (2022). Integrating Wireless Sensor Networks and the Internet of Things: A Hierarchical and Security-based Analysis. International Journal Of Multidisciplinary Research In Science, Engineering and Technology (IJMRSET), 5(5).
[12] McKinsey & Company. (2022). The digital twin: Unlocking value across the industrial enterprise. McKinsey Digital. https://www.mckinsey.com/capabilities/mckinsey-digital/our-insights/the-digital-twin-unlocking-value-across-the-industrial-enterprise
[13] Varun Kumar Tambi, Nishan Singh (2022). A New Framework and Performance Assessment Method for Distributed Deep Neural NetworkBased Middleware for Cyberattack Detection in the Smart IoT Ecosystem. International Journal of Advanced Research in Electrical, Electronics and Instrumentation Engineering (IJAREEIE), 11(5).
[14] Park, K. T., Im, S. J., Kang, S. H., & Lee, J. Y. (2020). Digital twin-based fault diagnosis for industrial equipment: A CNN-LSTM approach. Sensors, 20(18), Article 5028. https://doi.org/10.3390/s20185028
[15] Pankit Arora & Sachin Bhardwaj (2021). Methods for Threat and Risk Assessment and Mitigation to Improve Security in the Automotive Sector. International Journal of Advanced Research in Education and TechnologY(IJARETY), 8(2).
[16] Rosen, R., Von Wichert, G., Lo, G., & Bettenhausen, K. D. (2019). About the importance of autonomy and digital twins for the future of manufacturing. IFAC-PapersOnLine, 48(3), 567–572. https://doi.org/10.1016/j.ifacol.2015.06.141
[17] Sidharth Sharma (2021). Multi-Cloud Environments: Reducing Security Risks in Distributed Architectures. Journal of Artificial Intelligence and Cyber Security (Jaics) 5 (1):1-6.
[18] Siemens. (2021). Digital twin in practice: Automotive assembly optimization. Siemens Digital Industries Software. https://www.siemens.com/global/en/products/automation/industrial-software/digital-twin.html
[19] Varun Kumar Tambi (2022). REAL-TIME COMPLIANCE MONITORING IN BANKING OPERATIONS USING AI. INTERNATIONAL JOURNAL OF CURRENT ENGINEERING AND SCIENTIFIC RESEARCH (IJCESR), 9(9), 35-47.
[20] Varun Kumar Tambi, Nishan Singh (2022). Creating J2EE Application Development Using a Pattern-based Environment. International Journal of Innovative Research in Computer and Communication Engineering, 10(11).
[21] Tao, F., Zhang, M., & Nee, A. Y. C. (2019). Digital twin driven smart manufacturing. Academic Press. https://doi.org/10.1016/B978-0-12-817630-6.00001-5
[22] Varun Kumar Tambi (2021). Serverless Frameworks for Scalable Banking App Backends. INTERNATIONAL JOURNAL OF RESEARCH IN ELECTRONICS AND COMPUTER ENGINEERING, 9(4), 103-112.